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New Toolpath Options

New in V2.5

Wrapped Rotary Toolpaths

Wrapped Rotary Toolpath postprocessing and viewing allows all toolpaths created in Aspire / VCarve Pro to be saved and run on CNC machines fitted with rotary 4 axis / indexer setups.

The new rotary axis functionality is perfect for designing and cutting projects such as spindles, fluted columns and barley twists.

Note: This functionality wraps Aspire toolpaths around a cylindrical axis. It does not allow rotary machining for full 3D models such as statues to be calculated.

Gadgets for Rotary Axis Projects

Special Rotary Axis Gadgets have been added to help setup projects. The Gadgets available for use with version 2.5 include,

Designing single and multi spiral wrapped projects
Creating stock rounding toolpath
Designing wrapped fluting projects
Designing wrapped spiral projects

For more information about the Gadgets click here >

Gadget for Keyhole Toolpaths

Special gadget that automates the process of creating toolpaths to machine keyhole slots using a 'keyhole' cutter.

Rapid Plunge Gap

This new option has been added to the Material Setup form reduce machining times by allowing the tool to move at the Rapid Feed Rate / G00 to a specific height above the material surface. This option allows the cutter to move at maximum feed rate when at the specified Clearance Height, avoiding clamps etc. and also rapid down the Z axis to the Plunge Gap height, from where it will then start to move at the specified plunge feed rate.

3D Toolpath Boundary Allowance

When machining inside a vector boundary an allowance can be specified to automatically machine a larger region around the project. This option eliminates the need to manually offset vector boundaries which is a big time saver, and also helps simplify the process of cutting 3D projects.

Toolpath Settings

Options have been added for controlling the 2D toolpath previews and the display color and whether to automatically swap to the 3D view / Preview simulation menu when a new toolpath is calculated.

Post Processor Enhancements

The postprocessor has been significantly enhanced with more variables making it more powerful and flexible. The new options make the software compatible with even more CNC control systems and allows some of the ‘Big Iron’ machines to be run more easily and seamlessly.

The main enhancement is the option to Wrap the XY data in a toolpath and output code that includes angular moves.

New variables added include,

  • Option to wrap the toolpath data around an axis
  • Support for splitting large files automatically into smaller segments
  • Output the list of Tools used in the file
  • Date and Time when the toolpath was saved
  • Filename of project and any associated notes

For more information about the new toolpath output options and Postprocessor enhancements click here >

 

 

 
 

Features added to V2

Multi-Colored Toolpath Preview

Aspire 2 includes more realistic toolpath simulation previews that allow multiple colors to be used to show where different toolpaths are used.

Individual toolpaths can each be assigned a different preview fill color that can be used to simulate how the physical job will look when machined and painted.

The multi-color preview is perfect for presenting realistic images of jobs in quotations and estimates for customers. Or for creating images for marketing purposes such as web site and brochure content.

  • Experiment with different color combinations and see the 3D simulation preview instantly update.
coloured preview
   

Raised 3D Prism Toolpath

The new Raised Prism machining strategy for cutting high quality raised signs for restaurants, hotels and pubs etc. that look hand-made.

  • Raised Prism carving uses the side angle of V cutters to rapidly form angled sides around the selected shapes.
  • Automatically calculates the material thickness required to create a full prism based on the job size and cutter angle.
  • Calculates multiple Z passes when rough machining is required to remove material from around the prism shape.
  • Typically used when cutting raised lettering on signs.
prism
   

Two Tool Pocketing

Faster and more efficient Two Tool Pocket Machining allows a large cutter to remove the majority of the stock material, followed by a smaller cutter that only machines where material has been left by the first larger cutter.

  • Rapid material removal using 2 cutters, a large cutter to remove the majority of the stock followed by a second smaller cutter that only machines the small regions.
  • Raster or Offset cutting strategies
  • Automatic clean-up pass ensures clean and precise edges

Flat Bottom VCarving / Engraving

A Raster cutting strategy has been added for flat bottom area clearance when VCarving and Engraving.
   

Fluting Toolpath

Fluting is a special toolpath type for cutting tapered grooves often known as ‘Flutes’ by ramping the cutter into and out of the material

Perfect for:

  • Woodworking and solid surface machining.
  • Flutes on columns and fireplaces
  • Drainage grooves on kitchen sink and shower units
  • Options for ramping in and out to create unique results

Fluted toolpaths can also be projected onto flat and curved 3D projects.

  • Perfect for engraving fine detail onto curved 3D shapes
fluting
   

Auto-Inlay Toolpath

The Auto-Inlay toolpath options calculate profile cut-out and pocketing toolpaths for parts that need to be assembled to make inlays and inserts.

  • Automatic cutter radius compensation on corner regions to ensure male shapes will fit into female pockets or cavities.
  • Allowance option to ensure a sufficient 'gap' is created to allow parts to fit together.
  • 4 different Inlay options that are designed to make machining inlays very simple and straightforward.
  • Ideal toolpath option for sign makers, woodworkers, plastic and solid surface fabricators who need to cut parts that fit together.
inlay
   

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